E-Z-GO Commander 280 Manuel d'utilisateur

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Page 1 - 28810-G01

191718136591516781043111 - INCLUDES ITEMS 3 - 16A Textron CompanyELECTRIC POWERED UTILITY VEHICLE STARTING MODEL YEAR: 2004SERVICE PARTS MANUAL28810-G

Page 2

Page ixService Parts Manual

Page 3

Page Q-2Service Parts Manual484744454346TRUCK BED LATCH INSTALLATION545253Part of Truck Bed5150494255Front Channel on underside of Truck

Page 4 - TABLE OF CONTENTS

Page Q-3Service Parts Manual5657585967727275716868696273746065646463Part of Truck BedRef Tbm 3-3 TRUCK BED, MANUAL LIFT

Page 5

Page Q-4Service Parts Manual7783827980817885Ref Tbm 3-4 TRUCK BED, MANUAL LIFT

Page 6 - USE OF THE MANUAL

Page Q-5Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of th

Page 7

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 8

Page Q-7Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of th

Page 9

Page Q-8Service Parts ManualTRUCK BED, MANUAL LIFT

Page 10 - Service Parts Manual

Page Q-9Service Parts Manual31112245781013121 - Includes Items 2 - 376Ref Tbe 3-1 15161723242324221920212627283132293036373538394140333418TRUCK BED, E

Page 11 - ACCELERATOR

Page Q-10Service Parts Manual4243444553585861575454554859604651505049Part of Truck BedRef Tbe 3-2 TRUCK BED, ELECTRIC LIFT

Page 12

Page Q-11Service Parts Manual7577767879ToControlHarnessRear FrameMember85867884Front of Vehicle63 - Includes Items 64 - 86UPDOWN7388646566676971727468

Page 13

Page A-1Service Parts Manual54121415161718192033130429291321 - Includes Items 2 - 37 35222221232433272639Part ofFrameTo HarnessfromDirectionSelector91

Page 14

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 15 - BATTERY CHARGER, ON BOARD

Page Q-13Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of t

Page 16

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 17

Page R-1Service Parts ManualDETAIL ADETAIL BDETAIL C1421731618Front of VehicleDETAIL D(REAR)152171616Front of Vehicle(FRONT)7635418198, 916131110118,

Page 18

Page R-2Service Parts Manual2826 - Includes Items 27 - 283-SIDED SOFTENCLOSURE21 - Includes Items 22 - 24REAR VIEW MIRRORSetscrew222423Front TopStrut2

Page 19

Page R-3Service Parts Manual3635Strut3337344532Front of Vehicle35Strut495637344855RubberLatchFront of VehicleWindshieldRetainer36WEATHER PROTECTION

Page 20

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 21

Page R-5Service Parts ManualWEATHER PROTECTIONReplacement parts for the windshield may be obtained from Eagle Parts, Inc. 1411 Marvin Griffin Rd. Augu

Page 22

Page R-6Service Parts ManualWEATHER PROTECTION

Page 23 - BATTERY CHARGER, PORTABLE

Page S-1Service Parts Manual191520162581114 1 - Includes Items 2, 19, 20 4 - Includes Items 5, 19, 20 7 - Includes Items 8, 19, 2010 - Includes Ite

Page 24

When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G**

Page 25

Page S-2Service Parts ManualGOLD / SILVER SPOKE HUBCAP28, 29WHEELS AND TIRES

Page 26

Page S-3Service Parts ManualWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not availab

Page 27

Appendix A-1Service Parts ManualSPECIALTY PRODUCTSSPECIALTY PRODUCTS

Page 28

Appendix A-2SPECIALTY PRODUCTSService Parts ManualSPECIAL TOOLS PART NO.BATTERY MAINTENANCE KIT...

Page 29

Appendix A-3Service Parts ManualSPECIALTY PRODUCTSBATTERY CLEANER, 32 OUNCE (950 ML) WITH TRIGGER SPRAYER...

Page 30

Appendix A-4SPECIALTY PRODUCTSService Parts ManualNotes:

Page 31 - BATTERY CHARGER, LESTER

Appendix B-1Service Parts ManualOPTIONS/ACCESSORIESOPTIONS/ACCESSORIES

Page 32

Appendix B-2OPTIONS/ACCESSORIESService Parts ManualITEM KIT NO. COMMENTSACCESSORIES LISTINGKIT NO.ASHTRAY KIT . . . . . . . . . . . . . . . . . . . .

Page 33

Copyrighted MaterialThis manual may not be reproduced in whole orin part without the express permission ofE-Z-GO Division of Textron, Inc.Technical Co

Page 34

Page A-3Service Parts ManualWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not availab

Page 35

Page A-4Service Parts ManualACCELERATOR

Page 36

Page B-1Service Parts ManualREDORNBRNYELBLK653156667910111269705816BLU fromRelay Pin 41 - Includes Items 3 - 835413148TransformerWireA50AMMETER INSTAL

Page 37

Page B-2Service Parts Manual252426302918BLK fromTransformer202019312728333734353832 - Includes Items 33 - 3720TRANSFORMER INSTALLATIONTo DiodeTo Capac

Page 38

Page B-3Service Parts ManualPin 1 - Wire 76 to Input Board "COM"Pin 2 - Tab Adapter 82, RED wire from Control BoardPin 3 - Wire 77 to Input

Page 39

Page B-4Service Parts ManualFront of VehicleBATTERY CHARGER INSTALLATIONWHITEBLACK919394DDCHARGER RECEPTACLE COVERRef Bco 3-4 BATTERY CHARGER, ON BOAR

Page 40

Page B-5Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of th

Page 41

Page iService Parts ManualSERVICE PARTS MANUALELECTRICUTILITY VEHICLESMPT™ 800INDUSTRIAL™ 800HAULER™ 800COMMANDER™ 280E-Z-GO Division of Textron, Inc.

Page 42

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 43

Page B-7Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of th

Page 44

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 45

Page B-9Service Parts ManualREDORNBRNYELBLK652146656891011697015RED fromControl Board1 - Includes Items 2 - 72B4312137TransformerWireRef Bcp 3-1 BATTE

Page 46

Page B-10Service Parts Manual252426EA3029BLK fromTransformerC1919191822217231322728D17(with 28)20Ref Bcp 3-2 BATTERY CHARGER, PORTABLE

Page 47

Page B-11Service Parts Manual33343537394032 - Includes Items 33 - 424238414136DC CABLE INSTALLATIONARef Bcp 3-3 50AMMETER INSTALLATIONHeat SinkWHT fro

Page 48

Page B-12Service Parts ManualCTRANSFORMER INSTALLATION56BLK toDC Cord5355To DiodeTo CapacitorTo XF on PowerInput BoardTo Normally Openon Relay at Powe

Page 49

Page B-13Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of t

Page 50

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 51 - BRAKES - FRONT DISC

Page B-15Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of t

Page 52

Page iiNOTESService Parts ManualTo obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Bran

Page 53

Page B-16Service Parts ManualBATTERY CHARGER, PORTABLE

Page 54

Page B-17Service Parts Manual1Ref Bcl 3-1 BATTERY CHARGER, LESTER

Page 55

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 56

Page C-1Service Parts Manual48174624252629302328121285051528 - Includes Items 9 - 12323335363411910131427182120641547518384244434140BODY

Page 57

Page C-2Service Parts Manual987683120119109111611161141131171039512196907172100868782707084856954559710411511011299117596065665712392911508894BODY

Page 58

Page C-3Service Parts Manual75807478797776BODY

Page 59

Page C-4Service Parts Manual152 - Includes Items 153 - 156146142Vehicle RearBumperClevis HitchAngle HitchHeavy Duty Hitch1501451491471591621671611601

Page 60

Page C-5Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of th

Page 61

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 62

Page C-7Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of th

Page 63 - DIRECTION SELECTOR

Page iiiTABLE OF CONTENTSService Parts ManualSECTION Page No.HOW TO USE THE SERVICE PARTS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 64

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 65

Page C-9Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of th

Page 66

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 67 - ELECTRIC MOTOR

Page D-1Service Parts ManualPart of Frame2!3!4192056!789101121314151618232425323031262828314645343538393542415043484049AcceleratorPedal363637383718 -

Page 68

Page D-2Service Parts Manual5958576671737570767862557354646567636174807968 Brake Pedal (Vehicle With Brake Lights)56WHTBLK697253 - Includes Items 54

Page 69 - ELECTRICAL SYSTEM

Page D-3Service Parts ManualFront of Vehicle1081071061051021019890858887969495919293899711011182 - Includes Items 84 - 9283 - Includes Itmes 84-91, 9

Page 70

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 71

Page D-5Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of th

Page 72

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 73

Page D-7Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of th

Page 74

Page ivTABLE OF CONTENTSService Parts ManualNotes:

Page 75

Page D-8Service Parts ManualBRAKES

Page 76

Page D-9Service Parts Manual‘Ref Brh 21-1 Part of Frame23419205678911101121314151618232425323031262828314645343538393542415043484049AcceleratorPedal36

Page 77

Page D-10Service Parts Manual686757667173756255735465646361748079 BRAKE PEDAL(VEHICLE WITH BRAKE LIGHTS)56WHTBLK697253 - Includes Items 54 - 8056 - I

Page 78

Page D-11Service Parts ManualRef Brh 21-3 86848883828587959610310297959310194911051139611111010992107981111129910090 - Includes Items 91 - 103105 - In

Page 79

Page D-12Service Parts ManualRef Brh 21-4 129128135119118130120122117138136140139123140141116138127132142124135136125131126FRONT DISC BRAKEACTUATOR AS

Page 80

Page D-13Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of t

Page 81 - ELECTRONIC SPEED CONTROL

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 82

Page D-15Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of t

Page 83

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 84

Page D-17Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of t

Page 85 - FRONT SUSPENSION/STEERING

Page vService Parts ManualThis manual is divided into several sections:GENERAL INFORMATION• TABLE OF CONTENTS• HOW TO USE THE SERVICE PARTS MANUALILLU

Page 86

Page D-18Service Parts ManualBRAKES - FRONT DISC

Page 87

Page E-1Service Parts Manual13,4**Steel Doors ShownCABFor Cab Accessories, See ACCESSORIES LISTING in Appendix BCAB

Page 88

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 89

Page F-1Service Parts Manual36212087968543121517373738394031302526272329332534262228474644454119 - Includes Items 20 - 4744 - Includes Items 45 - 4722

Page 90

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 91 - REAR AXLE

Page F-3Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of th

Page 92

Page F-4Service Parts ManualDIRECTION SELECTOR

Page 93 - REAR SUSPENSION

Page G-1Service Parts Manual456910 1 - Includes Items 3 - 121187123S1S2A1A2Ref Mtr 3-1 ELECTRIC MOTOR

Page 94

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 95

Page H-1Service Parts Manual123476To Power Harness(NEG to ESC B-)(POS to Solenoid)8Ref Ele 3-1 ELECTRICAL SYSTEM

Page 96

Page viHOW TO USE THE SERVICE PARTS MANUALService Parts Manual1. WHEN THE PART NUMBER IS NOT KNOWN• Determine the function and application of the part

Page 97

Page H-2Service Parts Manual1215141917182220122125262716ORN/WHTBLU/WHTREDGRN871713871717111 - Includes Items 12 - 2113 - Includes Items 14 - 21(BLK)71

Page 98

Page H-3Service Parts ManualFloorboardFloormat585455565557HORN51504971Black7152YellowRef Ele 3-33130362943424041323334447146LB1IBGRNBLUBLU/WHTBLU/WHT4

Page 99

Page H-4Service Parts Manual128127129133138139132135136137140141134ELECTRICAL SYSTEM

Page 100 - TRUCK BED, MANUAL LIFT

Page H-5Service Parts ManualBLK toCommonWHT toNormallyOpenBLK from Micro Switchto RED from Fuse BlockWHT from Micro Switch to BRN from TaillightsFloor

Page 101

Page H-6Service Parts ManualBLKBLKYELWHTRED71828183HOURMETER8586878889Hour MeterBLACKYELLOWTurn SignalHour MeterRef Ele 3-6 ELECTRICAL SYSTEM

Page 102

Page H-7Service Parts Manual94981021051201211229910911311493921081079596112101102116117YEL or WHTREDWHT or YEL115123(97)(97)(97)Work and Strobe lights

Page 103

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 104

Page H-9Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of th

Page 105

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 106

Page H-11Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of t

Page 107 - TRUCK BED, ELECTRIC LIFT

Page viiService Parts ManualILLUSTRATED PARTS BREAKDOWNILLUSTRATED PARTS BREAKDOWN

Page 108

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 109

Page J-1Service Parts ManualSilver line on diodemust be orientedas shownM-B-B+ORN to MS4 (NC)BLK to Tab onDirection SelectorRED to SolenoidLT. GRN to

Page 110

Page J-2Service Parts Manual162927171922213120241333Splash Pan1 - Includes Items 2 - 311819Ref Esc 3-2 ELECTRONIC SPEED CONTROL

Page 111

Page J-3Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of th

Page 112

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 113 - WEATHER PROTECTION

Page K-1Service Parts Manual3719221118383421*NOTE: Tie Rod NotShown forClarity138Part of Frame194,1519,3038362526*27*Part of FrameFront of Vehicle8665

Page 114

Page K-2Service Parts ManualFront of Vehicle8685848353495043424445465251414879818067, 7266, 7169, 7468, 73879193647677949241 - Includes Items 42 - 45,

Page 115

Page K-3Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of th

Page 116

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 117

Page K-5Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of th

Page 118

Page viiiHOW TO USE THE SERVICE PARTS MANUALService Parts Manual

Page 119 - WHEELS AND TIRES

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 120

Page L-1Service Parts Manual141312116851 - Includes Items 3 - 91743NOTE: Apply a light coat of moly grease to male spline before asse

Page 121

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 122 - SPECIALTY PRODUCTS

Page M-1Service Parts Manual42332117182398151213632471114Ref Rsp 3-1 REAR SUSPENSION

Page 123

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 124

Page N-1Service Parts ManualRef Sea 4-1 28812 1617Front of Vehicle28272425323134303837115 - Includes Items 16, 17 23 - Includes Items 24 - 32121325341

Page 125

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of the product.* Indicates a comp

Page 126 - OPTIONS/ACCESSORIES

Page N-3Service Parts ManualTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.When ordering parts, please specify the model and serial number of th

Page 127

Page N-4Service Parts ManualSEATING

Page 128 - Copyrighted Material

Page Q-1Service Parts Manual312132456781114131 - Includes Items 2 - 38Ref Tbm 3-1 161718242524252320212227282932333031353634383941408687888919TRUCK BE

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